We are leading Manufacturer and Exporter of Induction Furnace Manufacturers in India. (Induction Melting Furnace)
We Mfg. Copper, Mild Steel, Ferrous, Non Ferrous Melting Furnaces and also we supplier and exporter of Induction Furnace Spare Parts.
For more detail visit our website http://www.hvbexports.com
Also Read this:- HVB Exports Product
Owing to our expertise in this domain, we are involved in manufacturing, exporting and supplying our clients the finest quality Crucible Type Copper Melting Furnaces. Induction Melting Furnace These furnaces are intricately manufactured by utilizing the finest grade components and highly-advanced technology under the rigid supervision of our adroit professionals. Commonly used for melting copper, these Crucible Type Copper Melting Furnaces are tested upon various measures of quality to assure their optimum functionality. (induction furnace manufacturers in india)
Long service life
Easy to operate
|Induction Melting Furnace For The Melting Of Copper|
|25 Kgs To 3 Tons|
|In Kw:||15 Kw To 1500 Kw|
|Unit Consumption In Induction Melting Furnace @NORMAL Conditions:
*IN Actual Runing Condition:
|410 Kwh/Ton To 450 Kwh/Ton
Of Copper Melting
|Pouring Temp For Copper :||11000c To 11500c|
|Which Type Of Mat. Can Melt In Induction Melting Furnaces:||1. Scrap Of Copper/Flates/Stris.
2. Copper Winding Wires.
3. Copper Chips/Swarfs
4. Copper Ingot With Zink Alloying.
|Recommeneded Lining For Copper Melting :||1. Acidic (SILICA Lining With 1% To 2% Boric Acid.)
*SHOULD Have Excellent Resistance To Chemical, Thermal And Mechanical Damage, With A Lower Sintering Temp. To Suit To Copper Melting.
|Approx Required Components In Percentage
Present In Ling Mat. For. Copper Melting In Induction Furnace:
|Max. Grain Size/Mm||4|
|Service Temp:||15500c To 16000c|
|Former Materials:||3. Copper Sheet Former|
|Recommeneded Churing (STIRRING): Based On
H/D Ratio In Induction Mleting Furnace For Copper Melting
|0.15 To 0.21
0.07 To 0.125
|Moderat Churning/Stiring Is Advicable In Any Case, For Low Loss Of Copper, While Melting In Induction Furnace:|
How HVB Exports furnaces are different from others?
- Lower power consumption and enhanced economy modern semi-conductor technology and an optimum furnace design minimize the power demand and consumption, thus reducing the melting cost.
- High operational safety Safe melting operations thanks to continuous, automatic furnace monitoring.
- Favorable price/performance ratio and long life cycle The use of HVB EXPORTS standard modules in the melting plant are responsible for its favorable price. These HVB EXPORTS induction melting furnace systems, are known to be rugged and reliable, minimize total life cycle costs.
- Easy to install, operate and maintain the advanced furnace design was conceived for quick and easy installation. System operation, monitoring, and control are user-friendly and simple. (induction melting furnace)
- induction furnace manufacturers in india
Higher Yield: The absence of combustion sources reduces oxidation losses that can be significant in production economics.
Faster Startup: Full power from the power supply is available, instantaneously, thus reducing the time to reach working temperature.
Flexibility: No molten metal is necessary to start medium-frequency coreless induction melting equipment. This facilitates repeated cold starting and frequent alloy changes.
Natural Stirring: Medium frequency units can give a strong stirring action resulting in a homogeneous melt.
Cleaner Melting: No by-products of combustion means a cleaner melting environment and no associated products of combustion pollution control systems.
Compact Installation: High melting rates can be obtained from small furnaces. A coreless furnace capable of melting 2,500 lbs./hr. of aluminum has a crucible measuring 3′ in diameter by 6′ in-depth.
Reduced Refractory: The compact size in relation to the melting rate means induction furnaces require much less refractory than fuel-fired units.
Better Working Environment: Induction furnaces are much quieter than gas furnaces, arc furnaces, or cupolas. No combustion gas is present and waste heat is minimized.
Energy Conservation: Overall energy efficiency in induction melting ranges from 55 to 75 percent, and is significantly better than combustion processes.(induction furnace manufacturers in india)
An induction melting furnace is an electrical furnace in which the heat is applied by induction heating of metal. Induction furnace capacities range from less than one kilogram to one hundred tonnes, and are used to melt iron and steel, copper, aluminium, and precious metals. (induction furnace manufacturers in india)
The advantage of the induction furnace is a clean, energy-efficient and well-controllable melting process compared to most other means of metal melting. (induction furnace manufacturers in india)
Most modern foundries use this type of furnace, and now also more iron foundries are replacing cupolas with induction furnaces to melt cast iron, as the former emit much dust and other pollutants. (induction furnace manufacturers in india)
Since no arc or combustion is used, the temperature of the material is no higher than required to melt it; this can prevent loss of valuable alloying elements.
The one major drawback to induction furnace usage in a foundry is the lack of refining capacity; charge materials must be clean of oxidation products and of a known composition and some alloying elements may be lost due to oxidation (and must be re-added to the melt).
In the coreless type, metal is placed in a crucible surrounded by a water-cooled alternating current solenoid coil. A channel-type induction furnace has a loop of molten metal, which forms a single-turn secondary winding through an iron core.
Also We have of Industrial Furnace Equipment includes Induction Melting Furnace induction furnace manufacturers in india), Water Coolant Pipes, Crucible Blocks, Current Limiting Reactor, Induction Furnace Coil, Heat Exchanger, Furnace Transformer, Induction Furnace Crucible, Furnace Control Card and High Power Diodes. iinduction furnace manufacturers in india